Abstract
The objective of this study was to determine the effect of surface Cr content on the corrosion of ferritic stainless steels in hot pressurized alkaline water (310 °C at 10 MPa) simulating a hydrothermal liquefaction bioconversion medium. Two methods to increase the Cr surface content were investigated: (i) selecting commercial grades of ferritic stainless steel with an increasing Cr content and (ii) applying a Cr coating (chromizing) to a low-Cr (Type 409) ferritic stainless steel. The observed parabolic-like corrosion kinetics were analyzed and discussed in terms of the structure and composition of the double layered oxide films that formed. The (surface) Cr content is a critical factor affecting corrosion. Corrosion was reduced by 66% (after 20 days exposure) when increasing the Cr content from 9 wt.% (P91) to 21 wt.% (SS443) in the commercial grades of ferritic stainless steel. Moreover, corrosion was reduced by 84% (after 20 days exposure) by chromizing the surface of a low-Cr (Type 409) ferritic stainless steel. Improved corrosion protection was attributed to increased Cr incorporation into the inner (barrier) Fe(Fe1-nCrn)2O4 layer, with the formation of a Cr2O3 layer (resulting from chromizing) being most beneficial.